US20120134823A1 - Wind Turbine - Google Patents

Wind Turbine Download PDF

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US20120134823A1
US20120134823A1 US12/962,415 US96241510A US2012134823A1 US 20120134823 A1 US20120134823 A1 US 20120134823A1 US 96241510 A US96241510 A US 96241510A US 2012134823 A1 US2012134823 A1 US 2012134823A1
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Prior art keywords
airfoils
wind turbine
spokes
wind
hub
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US12/962,415
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Daniel F. Tully
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D1/00Wind motors with rotation axis substantially parallel to the air flow entering the rotor 
    • F03D1/06Rotors
    • F03D1/0608Rotors characterised by their aerodynamic shape
    • F03D1/0625Rotors characterised by their aerodynamic shape of the whole rotor, i.e. form features of the rotor unit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D1/00Wind motors with rotation axis substantially parallel to the air flow entering the rotor 
    • F03D1/06Rotors
    • F03D1/0608Rotors characterised by their aerodynamic shape
    • F03D1/0633Rotors characterised by their aerodynamic shape of the blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2240/00Components
    • F05B2240/20Rotors
    • F05B2240/21Rotors for wind turbines
    • F05B2240/221Rotors for wind turbines with horizontal axis
    • F05B2240/2211Rotors for wind turbines with horizontal axis of the multibladed, low speed, e.g. "American farm" type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Definitions

  • Embodiments of the present invention relate to the generation of electricity with a wind driven turbine.
  • An embodiment of the present invention preferably relates to a wind turbine which includes a central hub orientated to rotate about an axis which lies at an angle of from about substantially horizontal to an angle of about 45 degrees with respect to a vertical axis; a plurality of spokes comprising a proximal end communicably coupled to and extending in a plane which is substantially perpendicular with respect to the axis; and a plurality of airfoils disposed on terminal end portions of the spokes, the spokes each having a distance which is at least as long as one of the airfoils.
  • the airfoils are optionally oriented into an incoming wind at an angle of about 30 to about 60; about 40 to about 50; and/or about 45 degrees with respect to the plane of rotation of the hub.
  • the spokes can intersect the airfoils in a location at or near the aerodynamic centroid of the airfoil.
  • the hub can be orientated to rotate about an axis which is at least substantially horizontal.
  • the wind turbine has at least 5 airfoils, at least 10 airfoils, at least 15 airfoils, and more preferably at least 20 airfoils.
  • the spokes can comprise a distance which is at least twice as long as one of said airfoils.
  • the turbine can comprise an outer ring of airfoils and one or more inner rings of airfoils.
  • one or more rings of airfoils can be counter-rotating with respect to one another.
  • An embodiment of the present invention also relates to a wind turbine which has a central hub, at least eight spokes with a proximal end communicably coupled to the central hub, at least eight airfoils, disposed on terminal end portions of the spokes, the spokes each having a distance which is at least as long as one of the airfoils.
  • the central hub can be orientated to rotate about an axis which is substantially horizontal, substantially vertical, and/or some other angle.
  • the airfoils can be orientated at an angle of less than about 22 degrees, and/or less than about 17 degrees with respect to a wind stream.
  • one or more photovoltaic cells can be disposed on a surface of one or more of the airfoils.
  • at least some of the airfoils can be spaced apart by a distance of less than about a width of the airfoil, thus providing a ground effect lift.
  • the central hub can be orientated to rotate about an axis which lies at an angle of between about substantially horizontal to about substantially vertical.
  • FIGS. 1A and 1B are drawings which illustrate an embodiment of the present invention wherein airfoils are configured to capture wind that is blowing from behind the nacelle;
  • FIG. 2 is an exploded view drawing which illustrates various components of an embodiment of the present invention
  • FIG. 3 is a drawing which illustrates an embodiment of the present invention wherein airfoils are configured to capture air flowing toward a front of the nacelle;
  • FIG. 4 is a drawing illustrating a nested configuration of rings of airfoils
  • FIGS. 5 and 6 are drawings which illustrate alternative embodiments for connection configurations of spokes into a hub
  • FIGS. 7A and B are side and perspective view drawings which illustrates an airfoil according to an embodiment of the present invention.
  • FIG. 7C is a drawing which illustrates internal bracing of an airfoil according to an embodiment of the present invention.
  • FIG. 8 is a drawing which illustrates a counter-rotating vertical axis wind turbine according to an embodiment of the present invention.
  • FIGS. 9A and B illustrate an embodiment of a connection arrangement for a spoke to an airfoil for a vertical wind turbine embodiment of the present invention
  • FIG. 10 is a drawing illustrating an airfoil shape with a fixed down-turned trailing edge incorporated therein;
  • FIGS. 11A-D are drawings which illustrate results of simulations of a computer-modeled embodiment of the present invention.
  • FIG. 12 is a drawing illustrating a possible configuration of a support structure according to an embodiment of the present invention.
  • Embodiments of the present invention relate to a wind turbine apparatus which can provide several different levels of energy output and which can encompass a range of axes from horizontal to vertical.
  • photovoltaic cells which for purposes of this application and claims can include a photovoltaic film, can be disposed on or otherwise incorporated into one or more components of the wind turbine, thus enhancing the electrical generation capabilities of the present invention.
  • Embodiments of the present invention provide significantly lower cost energy generation and a more durable system of operation, all with a design which may be erected on almost any sort of terrain.
  • Embodiments of the present invention can operate in prevailing updraft conditions, prevailing down draft conditions, and/or in prevailing horizontal wind conditions.
  • Embodiments of the present invention provide significantly lower fabrication costs per kilowatt hour as compared with conventional wind turbines, thus reducing the total cost of power generation per kilowatt hour.
  • embodiments of the present invention reduce likelihood of birds being killed as compared with known wind turbines.
  • photovoltaic cells can be disposed on one or more surfaces of the wind turbine of the present invention, thus enhancing the electrical output of the turbine.
  • desirable results of these embodiments can be achieved at most latitudes, these embodiments are particularly desirable for latitudes of between about 37 degrees north and south latitude and more preferably between about 25 degrees north and south latitude, or across the central and southern portions of the United States or elsewhere.
  • FIGS. 1-4 illustrate an embodiment of the present invention wherein horizontal wind turbine 10 comprises a plurality of airfoils 12 attached to a plurality of spokes 14 which extend radially from central hub 16 .
  • Central hub 16 is preferably fixedly secured to driveshaft 18 , which is communicably coupled to electro-mechanical generator 20 .
  • Turbine 10 is preferably supported by support structure 22 .
  • mechanical advantage system 24 which can comprise a gearbox, can be communicably coupled to drive shaft 18 and generator 20 .
  • Nacelle 26 preferably houses generator 20 and/or mechanical advantage system 24 .
  • Support structure 22 can optionally include one or more guy-wires or stays.
  • support structure 22 can include a tower type design formed from angled shapes and which is generally a tall narrow triangle with respect to the width of its base, for example as is illustrated in FIG. 12 .
  • airfoils 12 are preferably about 8 to about 16 feet in length and are about 8 to about 16 feet in width, and are more preferably about 10 to about 14 feet in length and about 10 to about 14 feet in width, and most preferably about 12 feet in length and about 12 feet in width.
  • multiple sizes of turbine 10 can be created from airfoils 12 which have the same approximate dimensions.
  • a relatively small turbine can be formed by providing about 16 airfoils that are about 12 feet by about 12 feet on spokes which are about 23.5 feet in length, while larger turbines can be provided by disposing about 80 airfoils that are about 12 feet by about 12 feet on spokes that are about 117 feet in length.
  • the center to center distance of airfoils 12 when turbine 10 is assembled, preferably measures about 8 to about 20 feet, and more preferably about 10 to about 12 feet, and most preferably about 9 to about 10 feet.
  • the spacing and airfoil size causes additional ground-effect lift between adjacent airfoils, thus enhancing the rotational force experienced by shaft 18 , this additional ground-effect lift is similar to that encountered by bi-planes.
  • airfoils 12 comprise a length of about 12 feet
  • airfoils 12 preferably comprise a thickness of about 2 feet.
  • Ground effect is equivalent to a reduction in drag. Thus, ground effect has a positive and direct effect on the airspeed of airfoil 12 .
  • two rings 40 and 40 ′ of airfoils 12 can be connected to a single drive shaft.
  • airfoils 12 on inner ring 40 preferably comprise the same shape and size as those which form outer ring 40 ′.
  • an equal number of airfoils 12 can be used to form both inner ring 40 and outer ring 40 ′, it is preferred that more airfoils 12 be used to form outer ring 40 ′ such that the airfoils of the two rings maintain a similar distance from the airfoils which follow each of them.
  • rings 40 and 40 ′ can optionally rotate in the same direction
  • rings 40 and 40 ′ can be counter-rotating, thus reducing the gyroscopic effect and thereby enhancing the vertical stability of turbine 10 .
  • one of rings 40 or 40 ′ is preferably connected to a hollow drive shaft, and the other ring is preferably connected to a driveshaft which is concentrically disposed within and axially aligned with the hollow drive shaft.
  • a counter-rotating shaft is thus disposed within a first hollow shaft
  • a power-transfer mechanism which can included gearing, clutch-plates, belt-drives, chain-drives, and the like can be used to combine the power generated from rotation of each of rings 40 and 40 ′ and thus drive a single generator.
  • individual generators can be provided for each of rings 40 and 40 ′.
  • FIG. 4 illustrates just one embodiment wherein multiple rings of airfoils 12 are provided, other embodiments of the present invention can comprise additional rings of airfoils 12 .
  • Airfoils 12 can optionally be constructed of a wide variety of materials including but not limited to steel, cast aluminum components, aluminum sheets shaped and reinforced, resin reinforced with glass and/or carbon fiber, plastics such as poured and/or cut urethane, polyethylene, styrene foam or epoxy materials, and the like. Various shapes of all or of portions of airfoils 12 can also optionally be obtained by cutting through a material which has a low melting point, such as plastics and foams, with hot shaped surfaces or devices. High-strength synthetic sheets can optionally be used to form a skin of airfoil 12 by disposing it over an internal skeleton structure.
  • the synthetic sheets can be pre-coated with a liquid resin, or can be applied to the skeleton and then sprayed with a resin.
  • Airfoils 12 can also optionally be formed in a mold such that the surface geometry can be precisely controlled and such that the mold can be reused multiple times, thus reducing the cost of airfoils 12 .
  • one or more generators 20 may be fabricated around driveshaft 18 , thus reducing and/or eliminating losses caused by mechanical advantage system 24 .
  • a first ring can be used to drive a rotor of the generator in a first direction, while another ring of airfoils 12 drives the stator in an opposite direction.
  • Embodiments of the present invention provide several airfoils 12 , rather than just the three blades found on conventional wind turbines.
  • the cantilever-induced bending moment at their base i.e. hub connection location
  • the cantilever-induced bending moment at their base increase as the difference squares with the length of spokes 14 .
  • Applicant's invention provides more airfoils at less distance from the hub, the forces experienced by Applicant's spokes near the hub are thus able to be distributed over the several spokes. Accordingly, because each spoke experiences significantly less bending, each of the spokes can thus be made from significantly less material as those of conventional wind turbines.
  • a 200 foot long propeller has 16 times higher stresses at the hub than does each spoke of the present invention when such spoke and airfoil instead has overall length of only 50 feet while to producing an equivalent amount of energy.
  • the significant reductions in weight and material sizes which can thus be obtained in accordance with the teachings of the present invention thus result in massive savings not only in material costs but also in construction, shipping, and installation.
  • airfoils of embodiments of the present invention preferably provide reactive lift as well as significant Bernoulli lift
  • airfoils 12 preferably provide enough lift to drive turbine 10 even in relatively low wind velocities of less than about 10 miles per hour, more preferably less than about 7 miles per hour, and most preferably less than or about 5 miles per hour.
  • embodiments of the present invention preferably provide a plurality of airfoils, each having a substantial surface area, embodiments of the present invention provide a significant amount of surface area onto which photovoltaic cells 30 can be disposed, thus enhancing the ability for a user to collect renewable energy.
  • embodiments of the present invention can continue to produce electricity even on days when the wind does not have a sufficient velocity to drive turbine 10 , thereby maximizing the use of turbine 10 .
  • a microcontroller or other comparison-based circuit can be provided which evaluates the amount of solar electricity that can be collected and the amount of electricity that can be generated from the wind and rotates nacelle 26 .
  • airfoils 12 maximize that the total electrical output of turbine 10 .
  • airfoils 12 preferably measure about 12 feet by 12 feet and the projected surface area on one side of each airfoil is about 144 square feet.
  • Current photovoltaic cells have a maximum electrical generation capacity of up to about 18 watts per square foot. Accordingly, the 144 square feet of each side of airfoil 12 is capable of generating a maximum of about 2592 watts of electricity.
  • the total maximum collectable amount of photolytic solar energy is about 52 KW and for turbines that comprise 80 airfoils it is about 208 KW.
  • turbine 10 can be caused to rotate and/or cam over a point of support such that the photovoltaic cells are positioned to receive a maximum amount of sunlight.
  • solar cells 30 can optionally be used to form the skin of airfoil 12 .
  • spokes 14 connect to hub 16 .
  • the cross-sectional shape of spokes 14 is preferably altered at their proximal end portion nearest hub 16 .
  • spokes 14 preferably comprise a substantially circular cross sectional area for the majority of their length, but the end of spokes 14 nearest hub 16 is preferably compressed into an oval or elliptical shape such that two surfaces 32 of spokes 14 , which reside on opposite sides of spoke 14 , are closer together.
  • spokes 14 also preferably comprise tip 34 which is preferably receivable into opening 36 on hub 16 .
  • surfaces 32 preferably permit closer spacing of spokes 14 about hub 16 , thus enabling more spokes 14 and thus airfoils 12 to be attached to hub 16 , without the need for increasing the diameter of hub 16 .
  • spokes 14 ′ preferably comprise tapered end 38 which is also preferably receivable into opening 36 in hub 16 .
  • tapered end 38 of spokes 14 ′ also preferably permit a larger number of spokes to be attached to hub 16 , without the need for increasing a diameter of hub 16 . Because spokes 14 preferably comprise the same cross-sectional area, even at the location nearest hub 16 , spokes 14 can thus preferably to withstand greater forces than tapered end 38 , which effectively reduces the cross sectional area of spokes 14 ′ near hub 16 .
  • struts 42 can optionally be connected to spokes 14 at a single or at a plurality of locations along spokes 14 .
  • hub 16 can comprise an extension for connection of struts 14
  • driveshaft 18 can extend through a central opening in hub 16 and struts 42 ( FIG. 3 ) can be attached to an end-portion thereof via a strut-connecting hub.
  • airfoils 12 between FIGS. 1 and 3 airfoils can optionally be positioned on spokes 14 such that the leading edge of airfoils lies facing away from support structure 22 ( FIG. 3 ) or toward support structure 22 ( FIG. 1 ).
  • struts 42 can comprise cables or other flexible members since the force created by the wind will cause struts 42 to be in tension and not compression.
  • spokes 14 preferably extend from hub 16 and through side 44 (see FIGS. 7A and B) of airfoil 12 . While desirable results can be obtained by attachment of spokes 14 at various locations along side 44 of airfoil 12 , spoke 14 is most preferably located at or near the aerodynamic centroid of airfoil 12 . This configuration permits the terminal end portion of spoke 14 to be disposed within airfoil 12 and thus is well supported via internal bracing within airfoil 12 . Such a secure connection preferably provides structural sufficiency for the forces of dead load and for live load forces under all conditions.
  • side 44 of airfoil 12 can have opening 45 through which spoke 14 can pass.
  • side 44 is made larger than the cross sectional area of the rest of airfoil 12 such that vortex dam 47 is created around airfoil 12 , thus improving efficiency by preventing air from sliding off the side of airfoil 12 .
  • vortex dam 47 preferably extends less than about 6 inches above the rest of airfoil 12 , more preferably less than about 4 inches, and most preferably about 2 inches.
  • opening 45 preferably lies between about 3 to about 5 feet from the leading edge of airfoil 12 , and more preferably about 50 and 3 ⁇ 4 inches for embodiments wherein airfoil 12 comprises a length of about 12 feet.
  • FIG. 7C illustrates internal bracing 43 for airfoil 12 . Of course other configurations and arrangements of internal bracing 43 can be used and will provide desirable results.
  • support structures can be disposed between one or more of spokes 14 and/or airfoils 12 .
  • bracing 46 which can be rigid, semi-rigid, and/or flexible, preferably assists in maintaining a fixed distance between leading and following airfoils 12 .
  • Bracing 46 also helps to distribute forces between each of spokes 14 in a relatively even manner. Because of its ability to assist in distribution of forces, bracing 46 thus reduces sheer forces encountered by spokes 14 where they join hub 16 as would otherwise be encountered during gusty wind conditions which reach the various airfoils of turbine 10 at slightly different times.
  • bracing 46 Although illustrated as being connected between spokes 14 between airfoils 12 and hub 16 , desirable results can also be provided by disposing bracing 46 between airfoils 12 , for example, at an outside edge thereof.
  • Spokes 14 may be constructed of a wide variety of materials or combinations thereof including but not limited to metals, stainless steel, steel, aluminum, titanium, resins reinforced with glass or carbon fibers; timber or laminated timber reinforced with an outside structural sheath of carbon or glass fiber reinforced resins, and plastics.
  • spokes 14 can comprise a cross-sectional shape which includes but is not limited to circular, elliptical, rectangular, polygonal, triangular, H-shaped, I-shaped.
  • spokes can have a continuous cross-sectional shape, or one which changes over a distance.
  • Spokes 14 can comprise a shape which tapers from their proximal ends, connected at hub 16 , out to their distal ends, connected at airfoils 12 .
  • airfoils 12 instead of attaching to spokes 14 through side 44 , airfoils 12 preferably attach to spokes 14 on the high-pressure side of airfoil 12 by a bracket. Accordingly, airfoils 12 are preferably orientated in an at least substantially vertical axis. In this embodiment, airfoils 12 are disposed in a ring which lies on a substantially vertical plane and a primary axis of spokes 14 is preferably orientated substantially horizontal.
  • airfoils 12 can be oriented at an angle or angles from the vertical, including but not limited to about 30 degrees to about 80 degrees and more preferably about 40 to about 70 degrees such that photovoltaic cells 30 , if provided on airfoils 12 , can provide a desirable amount of electrical output at a given latitudinal location of turbine 60 .
  • spokes 14 preferably pass through a high pressure surface of airfoils 12 and terminate in a cap which is attached to a low pressure surface of the airfoil.
  • spokes 14 of turbine 60 can be supported at least in part by a plurality of supports 62 .
  • Supports 62 can be rigid, semi-rigid, and/or flexible.
  • Supports 62 are preferably attached to support hub 64 which is disposed above or below the spoke that it is attached to.
  • hub 64 is disposed above spokes 14
  • supports 62 can optionally be made from cables, chains, straps, belts, wires, ropes and/or rods, which can optionally be made from a metal, non-metal, and/or a combination thereof.
  • bracing 48 (not shown) can also optionally be provided on turbine 60 as described for turbine 10 .
  • turbine 60 illustrates an embodiment of turbine 60 wherein a plurality of counter-rotating rings of airfoils 12 are provided, thus reducing the gyroscopic forces created by either rotating ring, vertical axis turbine 60 can of course be constructed which has only a single rotating ring of airfoils 12 .
  • turbine 60 can be configured such that it comprises additional rings of airfoils 12 .
  • concentric synchronous or counter rotating (asynchronous) cylindrical arrangements of airfoils 12 are preferably capable of operating in a wide variety of wind speeds and can be energized by the lift efficiency of airfoils 12 and the wind pressure on the lower surface thereof.
  • Embodiments of the present invention can be constructed at purpose built diameters, as for example, from about two feet to about 200 feet such that it can be used for large scale power generation, domestic use, and/or for the generation of power for special-purpose applications at remote locations.
  • support structure 22 can be configured to accommodate various applications. For example, if turbine 10 is intended to provide power to a remote road sign, the support structure of the sign and also form all or a portion of the support structure of the turbine.
  • turbines constructed in accordance with the teachings of the present application can optionally be assembled in pieces or cast in part or in whole.
  • each airfoil 12 preferably comprises a high-lift configuration.
  • airfoil 12 is orientated at an angle of less than about 30 degrees and more preferably less than 22 degrees, and most preferably less than about 17 degrees to an axis of a wind stream, optionally, however, airfoils 12 can be adjusted to provide a best angle for lift for a particular application of turbine 60 .
  • airfoils 12 of turbines 10 and/or 60 can additionally comprise surface vortex generators 70 , (see FIG. 7B ) placed so as to generate vortices across one or more surfaces of airfoil 12 , thus permitting airfoil 12 to be oriented at a steep angle with respect to an in-flowing wind stream and allowing airfoil 12 to thus generate a maximum amount of lift.
  • vortex generators 70 can be placed at about 5% to about 25% of the cord length of airfoil 12 , and more preferably at about 10% to about 20% of the cord length of airfoil 12 , and most preferably at about 15% of the chord length of the airfoil.
  • Vortex generators 70 preferably extend less than about 2 inches above airfoil 12 , and more preferably less than about 1 inch, and most preferably less than about 1 ⁇ 2 of an inch above airfoil 12 .
  • airfoils 12 of turbines 10 and/or 60 develops using the Bernoulli principle of low pressure on the upper surface of airfoil 12 and higher pressure on the lower surface of airfoil 12 (when the airfoil is orientated in a substantially horizontal plane). These different pressures thus provide lift to airfoil 12 and drive the rotation at wind velocities of greater than about 15 mph.
  • the lower surface of airfoil 12 preferably acts more as a paddle as a result of “reactive lift” to provide rotation, although some Bernoulli lift is also provided.
  • one or more braking systems can optionally be provided such that the speed of turbines 10 and/or 60 can be reduced in during high winds.
  • airfoil 12 preferably comprises a shape similar to that of the National Advisory Committee for Aviation (NACA) airfoil design number 2312. More preferably, however, as illustrated in FIG. 10 , airfoil 12 comprises a modified shape of NACA 2312 , which includes down-turned edge 72 . While numerous shapes and constructions of down-turned trailing edge 72 can provide desirable results, it is preferred that down-turned trailing edge 72 comprise a radius of curvature between about 18 to about 50 inches and more preferably between about 24 inches to about 38 inches and most preferably equal to about 31.25 inches.
  • NACA National Advisory Committee for Aviation
  • down-turned trailing edge 72 droops below airfoil 12 by a magnitude of about 1/12 of the length of airfoil 12 , and more preferably by a magnitude of about 1 ⁇ 8 to about 1/14. Accordingly, in an embodiment wherein airfoil 12 has a length of about 12 feet, down-turned trailing edge 72 preferably droops below airfoil 12 by about four to about 24 inches and more preferably about eight to about 18 inches and most preferably by about 12 inches.
  • airfoils 12 of turbine 10 are preferably disposed such that they are orientated into the incoming wind on an angle of about 30 to about 60 degrees, more preferably about 40 to about 50 degrees, and most preferably about 45 degrees with respect to the plane of rotation of the hub.
  • horizontal turbine 10 or vertical turbine 60 preferably have at least four airfoils 12 , more preferably at least 10 airfoils 12 , and most preferably at least 16 airfoils 12 . In one embodiment, horizontal turbine 10 or vertical turbine 60 have at least 40 airfoils 12 . In one embodiment, horizontal turbine 10 and vertical turbine 60 do not comprise four or fewer airfoils 12 .
  • airfoils 12 preferably comprise a substantially square shape in plan
  • embodiments of the present invention can provide desirable results with other plan shapes of airfoils 12 , including rectangular.
  • airfoils 12 can comprise a substantially rectangular non-square shape.
  • the length of airfoils 12 is not greater than 20 feet.
  • the length of airfoils 12 is not greater than 12 feet.
  • airfoils 12 have a length which is not more than twice their width.
  • the high pressure side of airfoil 12 does not comprise a concave shape.
  • the high pressure side of airfoil 12 is substantially planar.
  • embodiments of the present invention most preferably comprise turbine 10 , which is substantially horizontal and/or turbine 60 , which is substantially vertical, the teachings from one or both of those embodiments can optionally be used to form a turbine which resides at some other orientation or which can adjust to operate at two or more orientations.
  • embodiments of the present invention preferably comprise spokes 14 which extend into and thus terminate within airfoils 12 , for purposes of describing the length of such spokes throughout this application, including the claims, it is understood that such length descriptions are directed to the length of the spoke which lies between the hub and the airfoil and thus does not include those lengths which reside within the airfoil or the hub.
  • Embodiments of the present invention are readily adaptable to a wide variety of environments, including a wide variety of wind speeds, architectural and other environmental circumstances.
  • the unique characteristics of these embodiments enable them to be adjusted dynamically to be efficient in a wide variety of wind speeds.
  • the unique characteristics enable embodiments to be constructed with relatively light and inexpensive supporting structures. They can also be built in ways that minimize gyroscopic effects that affect alternative approaches to building efficient wind turbine electric generators.
  • An embodiment of the present invention was modeled in computer modeling software. Simulations and calculations were performed on the modeled embodiment and results were obtained.
  • FIG. 11A is a velocity-vector diagram which illustrates air velocities around the airfoil, when the airfoil encounters the air at an angle of 45 degrees.
  • FIG. 11B is a diagram which illustrates air pressures around the airfoil, when it encounters air at an angle of 45 degrees.
  • FIGS. 11C and D are drawings which illustrate the pressure contours on the modeled airfoils for a turbine having 20 such modeled airfoils.
  • the power output from the modeled airfoil at one revolution per minute (RPM) is about 482.3 Watts.
  • RPM revolution per minute
  • Increasing the rotation rate to five RPM increases the output of the modeled airfoil to about 723.45 Watts.
  • a turbine constructed according to the teachings of the present invention is thus capable of generating 32.8 mega watt hours of power at one RPM and 48.6 mega watt hours at five RPM.

Abstract

A wind turbine having a plurality of airfoils disposed on the end of spokes which extend from a hub connected to a drive shaft. The airfoils are preferably disposed on an angle of about 40 to about 50 degrees with respect to the plane of rotation of the hub.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This application claims priority to and the benefit of the filing of U.S. Provisional Patent Application Ser. No. 61/283,668, entitled “The Tully Wind Turbine Electricity Generator”, filed on Dec. 7, 2009, and the specification and drawings thereof are incorporated herein by reference.
  • BACKGROUND OF THE INVENTION
  • 1. Field of the Invention (Technical Field)
  • Embodiments of the present invention relate to the generation of electricity with a wind driven turbine.
  • 2. Description of Related Art
  • Known wind-powered devices, such as wind turbines, typically rely on propeller-like structures that are designed primarily for power generation in limited high-velocity wind environments. Most wind turbines which generate electrical power for sale, have diameters approaching 400 and blades which measure nearly 200 feet in length. Obviously, such massive components require specialized shipping procedures, including but not limited to specially-designed semi-trailers. Further, the assembly and repair of such wind turbines requires large and expensive cranes. Such known systems provide little or no work when exposed to low-velocity winds. Still further, such known devices capture only a small portion of the total wind force to which they are exposed, thus resulting in poor efficiency.
  • Such large wind turbines are exceedingly intrusive on the visual environment and generate significant noise.
  • Although other manners of generating electricity are known, such as coal-fired, water cooled power plants, such power plants use about 48% of the available potable water, while human consumption of available potable water accounts for only about 9%. Accordingly, replacement of only about 12% of such water-hungry power plants with renewable energy sources, including wind turbines, would thus enable an increase in the consumption of potable water of more than 50% of its current level.
  • There is thus a present need for a wind turbine which provides a lower profile and allows a less intrusive element in the visual environment, reduces noise, and which helps increase the availability of water for human consumption which is otherwise wasted by water-cooled power plants.
  • There is also a present need for a wind-powered system which provides significant work even when exposed to low-velocity winds, and which provides comparatively greater outputs than known systems even when exposed to higher-velocities. There is also a need for a wind turbine which can provide significant electrical power output without the need for specialized shipping procedures, or the use of large and expensive cranes for assembly and repair.
  • BRIEF SUMMARY OF THE INVENTION
  • An embodiment of the present invention preferably relates to a wind turbine which includes a central hub orientated to rotate about an axis which lies at an angle of from about substantially horizontal to an angle of about 45 degrees with respect to a vertical axis; a plurality of spokes comprising a proximal end communicably coupled to and extending in a plane which is substantially perpendicular with respect to the axis; and a plurality of airfoils disposed on terminal end portions of the spokes, the spokes each having a distance which is at least as long as one of the airfoils. In one embodiment, the airfoils are optionally oriented into an incoming wind at an angle of about 30 to about 60; about 40 to about 50; and/or about 45 degrees with respect to the plane of rotation of the hub. The spokes can intersect the airfoils in a location at or near the aerodynamic centroid of the airfoil. Optionally, the hub can be orientated to rotate about an axis which is at least substantially horizontal.
  • In one embodiment, the wind turbine has at least 5 airfoils, at least 10 airfoils, at least 15 airfoils, and more preferably at least 20 airfoils. The spokes can comprise a distance which is at least twice as long as one of said airfoils. Optionally, the turbine can comprise an outer ring of airfoils and one or more inner rings of airfoils. In on embodiment, one or more rings of airfoils can be counter-rotating with respect to one another.
  • An embodiment of the present invention also relates to a wind turbine which has a central hub, at least eight spokes with a proximal end communicably coupled to the central hub, at least eight airfoils, disposed on terminal end portions of the spokes, the spokes each having a distance which is at least as long as one of the airfoils. Optionally, the central hub can be orientated to rotate about an axis which is substantially horizontal, substantially vertical, and/or some other angle. Optionally, the airfoils can be orientated at an angle of less than about 22 degrees, and/or less than about 17 degrees with respect to a wind stream.
  • In one embodiment, one or more photovoltaic cells can be disposed on a surface of one or more of the airfoils. Optionally, at least some of the airfoils can be spaced apart by a distance of less than about a width of the airfoil, thus providing a ground effect lift. The central hub can be orientated to rotate about an axis which lies at an angle of between about substantially horizontal to about substantially vertical.
  • Objects, advantages and novel features, and further scope of applicability of the present invention will be set forth in part in the detailed description to follow, taken in conjunction with the accompanying drawings, and in part will become apparent to those skilled in the art upon examination of the following, or may be learned by practice of the invention. The objects and advantages of the invention may be realized and attained by means of the instrumentalities and combinations particularly pointed out in the appended claims.
  • BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
  • The accompanying drawings, which are incorporated into and form a part of the specification, illustrate one or more embodiments of the present invention and, together with the description, serve to explain the principles of the invention. The drawings are only for the purpose of illustrating one or more preferred embodiments of the invention and are not to be construed as limiting the invention. In the drawings:
  • FIGS. 1A and 1B are drawings which illustrate an embodiment of the present invention wherein airfoils are configured to capture wind that is blowing from behind the nacelle;
  • FIG. 2 is an exploded view drawing which illustrates various components of an embodiment of the present invention;
  • FIG. 3 is a drawing which illustrates an embodiment of the present invention wherein airfoils are configured to capture air flowing toward a front of the nacelle;
  • FIG. 4 is a drawing illustrating a nested configuration of rings of airfoils;
  • FIGS. 5 and 6 are drawings which illustrate alternative embodiments for connection configurations of spokes into a hub;
  • FIGS. 7A and B are side and perspective view drawings which illustrates an airfoil according to an embodiment of the present invention;
  • FIG. 7C is a drawing which illustrates internal bracing of an airfoil according to an embodiment of the present invention;
  • FIG. 8 is a drawing which illustrates a counter-rotating vertical axis wind turbine according to an embodiment of the present invention;
  • FIGS. 9A and B illustrate an embodiment of a connection arrangement for a spoke to an airfoil for a vertical wind turbine embodiment of the present invention;
  • FIG. 10 is a drawing illustrating an airfoil shape with a fixed down-turned trailing edge incorporated therein;
  • FIGS. 11A-D are drawings which illustrate results of simulations of a computer-modeled embodiment of the present invention; and
  • FIG. 12 is a drawing illustrating a possible configuration of a support structure according to an embodiment of the present invention.
  • DETAILED DESCRIPTION OF THE INVENTION
  • Embodiments of the present invention relate to a wind turbine apparatus which can provide several different levels of energy output and which can encompass a range of axes from horizontal to vertical. Optionally, photovoltaic cells, which for purposes of this application and claims can include a photovoltaic film, can be disposed on or otherwise incorporated into one or more components of the wind turbine, thus enhancing the electrical generation capabilities of the present invention.
  • Embodiments of the present invention provide significantly lower cost energy generation and a more durable system of operation, all with a design which may be erected on almost any sort of terrain. Embodiments of the present invention can operate in prevailing updraft conditions, prevailing down draft conditions, and/or in prevailing horizontal wind conditions.
  • Embodiments of the present invention provide significantly lower fabrication costs per kilowatt hour as compared with conventional wind turbines, thus reducing the total cost of power generation per kilowatt hour.
  • Because of the width and number of blades provided in embodiments of the present invention, the area through which the blades travel is readily apparent, particularly as compared with known wind turbines, accordingly, birds are much less likely to fly through the kill zone of the blades. Thus, embodiments of the present invention reduce likelihood of birds being killed as compared with known wind turbines.
  • In one embodiment, photovoltaic cells can be disposed on one or more surfaces of the wind turbine of the present invention, thus enhancing the electrical output of the turbine. Although desirable results of these embodiments can be achieved at most latitudes, these embodiments are particularly desirable for latitudes of between about 37 degrees north and south latitude and more preferably between about 25 degrees north and south latitude, or across the central and southern portions of the United States or elsewhere.
  • Referring now to the figures, FIGS. 1-4 illustrate an embodiment of the present invention wherein horizontal wind turbine 10 comprises a plurality of airfoils 12 attached to a plurality of spokes 14 which extend radially from central hub 16. Central hub 16 is preferably fixedly secured to driveshaft 18, which is communicably coupled to electro-mechanical generator 20. Turbine 10 is preferably supported by support structure 22. Optionally, mechanical advantage system 24, which can comprise a gearbox, can be communicably coupled to drive shaft 18 and generator 20. Nacelle 26 preferably houses generator 20 and/or mechanical advantage system 24. Support structure 22 can optionally include one or more guy-wires or stays. Such a method of vertical and lateral support reduces the amount of structural material otherwise required and allows for easier installation on areas of irregular or high slopes. This allows the installation of these elements in otherwise difficult terrain making more efficient use of the available real estate. Optionally, support structure 22 can include a tower type design formed from angled shapes and which is generally a tall narrow triangle with respect to the width of its base, for example as is illustrated in FIG. 12.
  • Although various sizes of airfoils 12 can be used and will provide desirable results, in one embodiment, airfoils 12 are preferably about 8 to about 16 feet in length and are about 8 to about 16 feet in width, and are more preferably about 10 to about 14 feet in length and about 10 to about 14 feet in width, and most preferably about 12 feet in length and about 12 feet in width. In one embodiment, multiple sizes of turbine 10 can be created from airfoils 12 which have the same approximate dimensions. For example, a relatively small turbine can be formed by providing about 16 airfoils that are about 12 feet by about 12 feet on spokes which are about 23.5 feet in length, while larger turbines can be provided by disposing about 80 airfoils that are about 12 feet by about 12 feet on spokes that are about 117 feet in length. Accordingly, because airfoils which have the previously-identified dimensions can easily be shipped via common shipping methods (for example on tractor trailers) and because both small and large turbines can be fashioned from the same airfoils, the cost of manufacturing and shipping for various sizes of turbines can be greatly reduced from those of conventional wind turbines. In one embodiment, when turbine 10 is assembled, the center to center distance of airfoils 12, at their innermost edges, preferably measures about 8 to about 20 feet, and more preferably about 10 to about 12 feet, and most preferably about 9 to about 10 feet. In one embodiment wherein the spacing between airfoils 12 is less than the length of each airfoil, the spacing and airfoil size causes additional ground-effect lift between adjacent airfoils, thus enhancing the rotational force experienced by shaft 18, this additional ground-effect lift is similar to that encountered by bi-planes. In one embodiment, wherein airfoils 12 comprise a length of about 12 feet, airfoils 12 preferably comprise a thickness of about 2 feet. Ground effect is equivalent to a reduction in drag. Thus, ground effect has a positive and direct effect on the airspeed of airfoil 12.
  • In one embodiment, as illustrated in FIG. 4 two rings 40 and 40′ of airfoils 12 can be connected to a single drive shaft. In this embodiment, airfoils 12 on inner ring 40 preferably comprise the same shape and size as those which form outer ring 40′. Although an equal number of airfoils 12 can be used to form both inner ring 40 and outer ring 40′, it is preferred that more airfoils 12 be used to form outer ring 40′ such that the airfoils of the two rings maintain a similar distance from the airfoils which follow each of them. Although inner and outer rings 40 and 40′ can optionally rotate in the same direction, in an alternative embodiment, rings 40 and 40′ can be counter-rotating, thus reducing the gyroscopic effect and thereby enhancing the vertical stability of turbine 10. In this counter-rotating embodiment, one of rings 40 or 40′ is preferably connected to a hollow drive shaft, and the other ring is preferably connected to a driveshaft which is concentrically disposed within and axially aligned with the hollow drive shaft. Accordingly, a counter-rotating shaft is thus disposed within a first hollow shaft, a power-transfer mechanism, which can included gearing, clutch-plates, belt-drives, chain-drives, and the like can be used to combine the power generated from rotation of each of rings 40 and 40′ and thus drive a single generator. Optionally, however, individual generators can be provided for each of rings 40 and 40′. Although FIG. 4 illustrates just one embodiment wherein multiple rings of airfoils 12 are provided, other embodiments of the present invention can comprise additional rings of airfoils 12.
  • Airfoils 12 can optionally be constructed of a wide variety of materials including but not limited to steel, cast aluminum components, aluminum sheets shaped and reinforced, resin reinforced with glass and/or carbon fiber, plastics such as poured and/or cut urethane, polyethylene, styrene foam or epoxy materials, and the like. Various shapes of all or of portions of airfoils 12 can also optionally be obtained by cutting through a material which has a low melting point, such as plastics and foams, with hot shaped surfaces or devices. High-strength synthetic sheets can optionally be used to form a skin of airfoil 12 by disposing it over an internal skeleton structure. In this embodiment, the synthetic sheets can be pre-coated with a liquid resin, or can be applied to the skeleton and then sprayed with a resin. Airfoils 12 can also optionally be formed in a mold such that the surface geometry can be precisely controlled and such that the mold can be reused multiple times, thus reducing the cost of airfoils 12.
  • In one embodiment, one or more generators 20 may be fabricated around driveshaft 18, thus reducing and/or eliminating losses caused by mechanical advantage system 24. In embodiments wherein counter-rotating rings of airfoils 12 are provided, a first ring can be used to drive a rotor of the generator in a first direction, while another ring of airfoils 12 drives the stator in an opposite direction.
  • Embodiments of the present invention provide several airfoils 12, rather than just the three blades found on conventional wind turbines. The cantilever-induced bending moment at their base (i.e. hub connection location) increase as the difference squares with the length of spokes 14, Because Applicant's invention provides more airfoils at less distance from the hub, the forces experienced by Applicant's spokes near the hub are thus able to be distributed over the several spokes. Accordingly, because each spoke experiences significantly less bending, each of the spokes can thus be made from significantly less material as those of conventional wind turbines. For example, a 200 foot long propeller has 16 times higher stresses at the hub than does each spoke of the present invention when such spoke and airfoil instead has overall length of only 50 feet while to producing an equivalent amount of energy. The significant reductions in weight and material sizes which can thus be obtained in accordance with the teachings of the present invention thus result in massive savings not only in material costs but also in construction, shipping, and installation.
  • Because the airfoils of embodiments of the present invention preferably provide reactive lift as well as significant Bernoulli lift, airfoils 12 preferably provide enough lift to drive turbine 10 even in relatively low wind velocities of less than about 10 miles per hour, more preferably less than about 7 miles per hour, and most preferably less than or about 5 miles per hour.
  • As best illustrated in FIG. 1, because embodiments of the present invention preferably provide a plurality of airfoils, each having a substantial surface area, embodiments of the present invention provide a significant amount of surface area onto which photovoltaic cells 30 can be disposed, thus enhancing the ability for a user to collect renewable energy. Thus, embodiments of the present invention can continue to produce electricity even on days when the wind does not have a sufficient velocity to drive turbine 10, thereby maximizing the use of turbine 10. In one embodiment, a microcontroller or other comparison-based circuit can be provided which evaluates the amount of solar electricity that can be collected and the amount of electricity that can be generated from the wind and rotates nacelle 26. Thus airfoils 12 maximize that the total electrical output of turbine 10. In one embodiment, airfoils 12 preferably measure about 12 feet by 12 feet and the projected surface area on one side of each airfoil is about 144 square feet. Current photovoltaic cells have a maximum electrical generation capacity of up to about 18 watts per square foot. Accordingly, the 144 square feet of each side of airfoil 12 is capable of generating a maximum of about 2592 watts of electricity. For turbines that comprise 20 airfoils the total maximum collectable amount of photolytic solar energy is about 52 KW and for turbines that comprise 80 airfoils it is about 208 KW. In one embodiment wherein photovoltaic cells 30 are affixed to the airfoils, turbine 10 can be caused to rotate and/or cam over a point of support such that the photovoltaic cells are positioned to receive a maximum amount of sunlight. In one embodiment, solar cells 30 can optionally be used to form the skin of airfoil 12.
  • Referring now to FIG. 5, an embodiment of spokes 14 is illustrated where they connect to hub 16. In one embodiment, the cross-sectional shape of spokes 14 is preferably altered at their proximal end portion nearest hub 16. For example, in one embodiment, spokes 14 preferably comprise a substantially circular cross sectional area for the majority of their length, but the end of spokes 14 nearest hub 16 is preferably compressed into an oval or elliptical shape such that two surfaces 32 of spokes 14, which reside on opposite sides of spoke 14, are closer together. In this embodiment, spokes 14 also preferably comprise tip 34 which is preferably receivable into opening 36 on hub 16. In this embodiment, surfaces 32 preferably permit closer spacing of spokes 14 about hub 16, thus enabling more spokes 14 and thus airfoils 12 to be attached to hub 16, without the need for increasing the diameter of hub 16.
  • In an alternative embodiment, as illustrated in FIG. 6, spokes 14′ preferably comprise tapered end 38 which is also preferably receivable into opening 36 in hub 16. As with surfaces 32 of spokes 14, tapered end 38 of spokes 14′ also preferably permit a larger number of spokes to be attached to hub 16, without the need for increasing a diameter of hub 16. Because spokes 14 preferably comprise the same cross-sectional area, even at the location nearest hub 16, spokes 14 can thus preferably to withstand greater forces than tapered end 38, which effectively reduces the cross sectional area of spokes 14′ near hub 16.
  • To reduce bending moments and/or forces encountered by spokes 14, struts 42 can optionally be connected to spokes 14 at a single or at a plurality of locations along spokes 14. Optionally, hub 16 can comprise an extension for connection of struts 14, optionally, however, driveshaft 18 can extend through a central opening in hub 16 and struts 42 (FIG. 3) can be attached to an end-portion thereof via a strut-connecting hub. As best illustrated by contrasting the arrangement of airfoils 12 between FIGS. 1 and 3, airfoils can optionally be positioned on spokes 14 such that the leading edge of airfoils lies facing away from support structure 22 (FIG. 3) or toward support structure 22 (FIG. 1). In the embodiment of FIG. 3, struts 42 can comprise cables or other flexible members since the force created by the wind will cause struts 42 to be in tension and not compression.
  • In one embodiment, spokes 14 preferably extend from hub 16 and through side 44 (see FIGS. 7A and B) of airfoil 12. While desirable results can be obtained by attachment of spokes 14 at various locations along side 44 of airfoil 12, spoke 14 is most preferably located at or near the aerodynamic centroid of airfoil 12. This configuration permits the terminal end portion of spoke 14 to be disposed within airfoil 12 and thus is well supported via internal bracing within airfoil 12. Such a secure connection preferably provides structural sufficiency for the forces of dead load and for live load forces under all conditions. Optionally, side 44 of airfoil 12 can have opening 45 through which spoke 14 can pass. Most preferably, side 44 is made larger than the cross sectional area of the rest of airfoil 12 such that vortex dam 47 is created around airfoil 12, thus improving efficiency by preventing air from sliding off the side of airfoil 12. In one embodiment, vortex dam 47 preferably extends less than about 6 inches above the rest of airfoil 12, more preferably less than about 4 inches, and most preferably about 2 inches. In one embodiment, opening 45 preferably lies between about 3 to about 5 feet from the leading edge of airfoil 12, and more preferably about 50 and ¾ inches for embodiments wherein airfoil 12 comprises a length of about 12 feet. FIG. 7C illustrates internal bracing 43 for airfoil 12. Of course other configurations and arrangements of internal bracing 43 can be used and will provide desirable results.
  • Optionally, support structures can be disposed between one or more of spokes 14 and/or airfoils 12. For example, as best illustrated in FIGS. 2 and 3, bracing 46, which can be rigid, semi-rigid, and/or flexible, preferably assists in maintaining a fixed distance between leading and following airfoils 12. Bracing 46 also helps to distribute forces between each of spokes 14 in a relatively even manner. Because of its ability to assist in distribution of forces, bracing 46 thus reduces sheer forces encountered by spokes 14 where they join hub 16 as would otherwise be encountered during gusty wind conditions which reach the various airfoils of turbine 10 at slightly different times. Although illustrated as being connected between spokes 14 between airfoils 12 and hub 16, desirable results can also be provided by disposing bracing 46 between airfoils 12, for example, at an outside edge thereof.
  • Spokes 14 may be constructed of a wide variety of materials or combinations thereof including but not limited to metals, stainless steel, steel, aluminum, titanium, resins reinforced with glass or carbon fibers; timber or laminated timber reinforced with an outside structural sheath of carbon or glass fiber reinforced resins, and plastics. Optionally, spokes 14 can comprise a cross-sectional shape which includes but is not limited to circular, elliptical, rectangular, polygonal, triangular, H-shaped, I-shaped. Optionally, spokes can have a continuous cross-sectional shape, or one which changes over a distance. Spokes 14 can comprise a shape which tapers from their proximal ends, connected at hub 16, out to their distal ends, connected at airfoils 12.
  • Although the various components of embodiments of the present invention can optionally be used form horizontal wind turbine 10, most of those same components can also alternatively be used to form vertical axis wind turbine 60 (see FIG. 8). In this embodiment, instead of attaching to spokes 14 through side 44, airfoils 12 preferably attach to spokes 14 on the high-pressure side of airfoil 12 by a bracket. Accordingly, airfoils 12 are preferably orientated in an at least substantially vertical axis. In this embodiment, airfoils 12 are disposed in a ring which lies on a substantially vertical plane and a primary axis of spokes 14 is preferably orientated substantially horizontal. Alternatively, airfoils 12 can be oriented at an angle or angles from the vertical, including but not limited to about 30 degrees to about 80 degrees and more preferably about 40 to about 70 degrees such that photovoltaic cells 30, if provided on airfoils 12, can provide a desirable amount of electrical output at a given latitudinal location of turbine 60. In one embodiment, as illustrated in FIGS. 9A and B, spokes 14 preferably pass through a high pressure surface of airfoils 12 and terminate in a cap which is attached to a low pressure surface of the airfoil.
  • Optionally, spokes 14 of turbine 60 can be supported at least in part by a plurality of supports 62. Supports 62 can be rigid, semi-rigid, and/or flexible. Supports 62 are preferably attached to support hub 64 which is disposed above or below the spoke that it is attached to. In the embodiment wherein hub 64 is disposed above spokes 14, supports 62 can optionally be made from cables, chains, straps, belts, wires, ropes and/or rods, which can optionally be made from a metal, non-metal, and/or a combination thereof. In addition to supports 62, bracing 48 (not shown) can also optionally be provided on turbine 60 as described for turbine 10. Although FIG. 8 illustrates an embodiment of turbine 60 wherein a plurality of counter-rotating rings of airfoils 12 are provided, thus reducing the gyroscopic forces created by either rotating ring, vertical axis turbine 60 can of course be constructed which has only a single rotating ring of airfoils 12. Alternatively, turbine 60 can be configured such that it comprises additional rings of airfoils 12. In this embodiment, concentric synchronous or counter rotating (asynchronous) cylindrical arrangements of airfoils 12 are preferably capable of operating in a wide variety of wind speeds and can be energized by the lift efficiency of airfoils 12 and the wind pressure on the lower surface thereof.
  • Embodiments of the present invention can be constructed at purpose built diameters, as for example, from about two feet to about 200 feet such that it can be used for large scale power generation, domestic use, and/or for the generation of power for special-purpose applications at remote locations. Optionally, support structure 22 can be configured to accommodate various applications. For example, if turbine 10 is intended to provide power to a remote road sign, the support structure of the sign and also form all or a portion of the support structure of the turbine.
  • In some embodiments, turbines constructed in accordance with the teachings of the present application can optionally be assembled in pieces or cast in part or in whole.
  • In turbine 60, each airfoil 12 preferably comprises a high-lift configuration. Optionally, airfoil 12 is orientated at an angle of less than about 30 degrees and more preferably less than 22 degrees, and most preferably less than about 17 degrees to an axis of a wind stream, optionally, however, airfoils 12 can be adjusted to provide a best angle for lift for a particular application of turbine 60.
  • Optionally, airfoils 12 of turbines 10 and/or 60 can additionally comprise surface vortex generators 70, (see FIG. 7B) placed so as to generate vortices across one or more surfaces of airfoil 12, thus permitting airfoil 12 to be oriented at a steep angle with respect to an in-flowing wind stream and allowing airfoil 12 to thus generate a maximum amount of lift. Optionally vortex generators 70 can be placed at about 5% to about 25% of the cord length of airfoil 12, and more preferably at about 10% to about 20% of the cord length of airfoil 12, and most preferably at about 15% of the chord length of the airfoil. Vortex generators 70 preferably extend less than about 2 inches above airfoil 12, and more preferably less than about 1 inch, and most preferably less than about ½ of an inch above airfoil 12.
  • At low wind speeds, and thus low rotational speeds, airfoils 12 of turbines 10 and/or 60 develops using the Bernoulli principle of low pressure on the upper surface of airfoil 12 and higher pressure on the lower surface of airfoil 12 (when the airfoil is orientated in a substantially horizontal plane). These different pressures thus provide lift to airfoil 12 and drive the rotation at wind velocities of greater than about 15 mph. For lower wind velocities, the lower surface of airfoil 12 preferably acts more as a paddle as a result of “reactive lift” to provide rotation, although some Bernoulli lift is also provided.
  • For turbines 10 and/or 60, one or more braking systems can optionally be provided such that the speed of turbines 10 and/or 60 can be reduced in during high winds.
  • While embodiments of the present invention can provide desirable results with virtually any airfoil design capable of generating lift, airfoil 12 preferably comprises a shape similar to that of the National Advisory Committee for Aviation (NACA) airfoil design number 2312. More preferably, however, as illustrated in FIG. 10, airfoil 12 comprises a modified shape of NACA 2312, which includes down-turned edge 72. While numerous shapes and constructions of down-turned trailing edge 72 can provide desirable results, it is preferred that down-turned trailing edge 72 comprise a radius of curvature between about 18 to about 50 inches and more preferably between about 24 inches to about 38 inches and most preferably equal to about 31.25 inches. Optionally, down-turned trailing edge 72 droops below airfoil 12 by a magnitude of about 1/12 of the length of airfoil 12, and more preferably by a magnitude of about ⅛ to about 1/14. Accordingly, in an embodiment wherein airfoil 12 has a length of about 12 feet, down-turned trailing edge 72 preferably droops below airfoil 12 by about four to about 24 inches and more preferably about eight to about 18 inches and most preferably by about 12 inches.
  • In one embodiment, airfoils 12 of turbine 10 are preferably disposed such that they are orientated into the incoming wind on an angle of about 30 to about 60 degrees, more preferably about 40 to about 50 degrees, and most preferably about 45 degrees with respect to the plane of rotation of the hub.
  • In one embodiment, horizontal turbine 10 or vertical turbine 60 preferably have at least four airfoils 12, more preferably at least 10 airfoils 12, and most preferably at least 16 airfoils 12. In one embodiment, horizontal turbine 10 or vertical turbine 60 have at least 40 airfoils 12. In one embodiment, horizontal turbine 10 and vertical turbine 60 do not comprise four or fewer airfoils 12.
  • Although in a preferred embodiment airfoils 12 preferably comprise a substantially square shape in plan, embodiments of the present invention can provide desirable results with other plan shapes of airfoils 12, including rectangular. For example, in one embodiment, airfoils 12 can comprise a substantially rectangular non-square shape. In one embodiment, the length of airfoils 12 is not greater than 20 feet. In one embodiment, the length of airfoils 12 is not greater than 12 feet. In one embodiment, airfoils 12 have a length which is not more than twice their width. In one embodiment, aside from the down-turned trailing edge, the high pressure side of airfoil 12 does not comprise a concave shape. In one embodiment, aside from the down-turned trailing edge, the high pressure side of airfoil 12 is substantially planar. Although embodiments of the present invention most preferably comprise turbine 10, which is substantially horizontal and/or turbine 60, which is substantially vertical, the teachings from one or both of those embodiments can optionally be used to form a turbine which resides at some other orientation or which can adjust to operate at two or more orientations. Although embodiments of the present invention preferably comprise spokes 14 which extend into and thus terminate within airfoils 12, for purposes of describing the length of such spokes throughout this application, including the claims, it is understood that such length descriptions are directed to the length of the spoke which lies between the hub and the airfoil and thus does not include those lengths which reside within the airfoil or the hub.
  • Embodiments of the present invention are readily adaptable to a wide variety of environments, including a wide variety of wind speeds, architectural and other environmental circumstances. The unique characteristics of these embodiments enable them to be adjusted dynamically to be efficient in a wide variety of wind speeds. The unique characteristics enable embodiments to be constructed with relatively light and inexpensive supporting structures. They can also be built in ways that minimize gyroscopic effects that affect alternative approaches to building efficient wind turbine electric generators.
  • INDUSTRIAL APPLICABILITY
  • The invention is further illustrated by the following non-limiting example.
  • Example 1
  • An embodiment of the present invention was modeled in computer modeling software. Simulations and calculations were performed on the modeled embodiment and results were obtained. An airfoil having a width of 12 feet and a length of 12 feet, including a down-turned trailing edge which extended one foot below the airfoil, was modeled.
  • FIG. 11A is a velocity-vector diagram which illustrates air velocities around the airfoil, when the airfoil encounters the air at an angle of 45 degrees. FIG. 11B is a diagram which illustrates air pressures around the airfoil, when it encounters air at an angle of 45 degrees. As can clearly be seen by the two figures, a significant amount of Bernoulli lift is generated as well as a significant amount of reactionary lift. FIGS. 11C and D are drawings which illustrate the pressure contours on the modeled airfoils for a turbine having 20 such modeled airfoils.
  • Based on the modeled airfoil subjected to wind at a relative angle of 45 degrees, it was calculated that the power output from the modeled airfoil at one revolution per minute (RPM) is about 482.3 Watts. Increasing the rotation rate to five RPM increases the output of the modeled airfoil to about 723.45 Watts. Accordingly, for embodiments of the present invention which comprise 20 airfoils results in a total wattage output of about 9,646 watts at one RPM, and about 14,469 watts at five RPM. A turbine constructed according to the teachings of the present invention is thus capable of generating 32.8 mega watt hours of power at one RPM and 48.6 mega watt hours at five RPM.
  • The preceding examples can be repeated with similar success by substituting the generically or specifically described components and/or operating conditions of this invention for those used in the preceding examples.
  • Although the invention has been described in detail with particular reference to these preferred embodiments, other embodiments can achieve the same results. Variations and modifications of the present invention will be obvious to those skilled in the art and it is intended to cover in the appended claims all such modifications and equivalents. The entire disclosures of all references, applications, patents, and publications cited above are hereby incorporated by reference.

Claims (22)

1: A wind turbine comprising:
a central hub, said central hub oriented to rotate about an axis of rotation which resides at an angle of from about substantially horizontal to an angle of about 45 degrees with respect to a vertical axis;
a plurality of spokes, said spokes each comprising a proximal end communicably coupled to and extending in a plane of rotation which is substantially perpendicular with respect to the axis of rotation and said spokes each comprising a terminal end;
a plurality of airfoils disposed on said terminal end portions of said spokes; and
said spokes each having a length which is at least as long as one of said airfoils.
2: The wind turbine of claim 1 wherein said airfoils are oriented into an incoming wind at an angle of about 30 to about 60 degrees with respect to the plane of rotation of said hub.
3: The wind turbine of claim 2 wherein said plurality of airfoils are oriented into an incoming wind at an angle of about 40 to about 50 degrees with respect to the plane of rotation of said hub.
4: The wind turbine of claim 3 wherein said plurality of airfoils are oriented into an incoming wind at an angle of about 45 degrees with respect to the plane of rotation of said hub.
5: The wind turbine of claim 1 wherein said spokes intersect said airfoils in a location at or near an aerodynamic centroid of said airfoils.
6: The wind turbine of claim 1 wherein said plurality of airfoils comprise at least five airfoils.
7: The wind turbine of claim 6 wherein said plurality of airfoils comprise at least 10 airfoils.
8: The wind turbine of claim 7 wherein said plurality of airfoils comprise at least 15 airfoils.
9: The wind turbine of claim 8 wherein said plurality of airfoils comprise at least 20 airfoils.
10: The wind turbine of claim 1 wherein said length of said spokes is at least twice as long as one of said airfoils.
11: The wind turbine of claim 1 wherein said plurality of airfoils comprise an outer ring of airfoils and an inner ring of airfoils.
12: The wind turbine of claim 11 wherein said outer and inner rings of airfoils counter-rotate with respect to one another.
13: (canceled)
14: A wind turbine comprising:
a central hub:
at least eight spokes, each said spoke comprising a proximal end communicably coupled to said central hub and a terminal end portion;
at least eight airfoils, said airfoils disposed on said terminal and portions of said spokes, said spokes each comprising a length which is at least as long as one of said airfoils.
15: The wind turbine of claim 14 wherein said central hub is oriented to rotate about an axis which is substantially horizontal.
16: The wind turbine of claim 14 wherein said central hub is oriented to rotate about an axis which is substantially vertical.
17: The wind turbine of claim 14 wherein said airfoils are oriented into an incoming wind at an angle of about 40 to about 50 degrees with respect to the plane of rotation of the hub.
18: (canceled)
19: The wind turbine of claim 14 wherein said airfoils are oriented at an angle of less than about 17 degrees with respect to a wind stream.
20: The wind turbine of claim 14 wherein one or more photovoltaic cells are disposed on a surface of one or more of said airfoils.
21: The wind turbine of claim 14 wherein at least some of said airfoils are spaced apart by a distance of less than about a width of said airfoils, thus providing a ground effect lift.
22: The wind turbine of claim 14 wherein said central hub is oriented to rotate about an axis which lies at an angle of between about substantially horizontal to about substantially vertical.
US12/962,415 2009-12-07 2010-12-07 Wind Turbine Abandoned US20120134823A1 (en)

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US20170337905A1 (en) * 2016-05-23 2017-11-23 Andrew Glasser Apparatus and Methods for Carbon Composite Stringed Instruments
US20180328334A1 (en) * 2017-05-10 2018-11-15 Gerald L. Barber Segmented Airfoil Design For Guide Wires
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